Titanium Equipment's

Engineering & Electrochemical Equipment's Manufacture

TITANIUM BEAKER IN GOLD REFINING INDUSTRIES

Maybe you’re an artist or jewelry designer who wants to create a new design by melting gold.  You need the right equipment’s to melt gold.

The Melting Point of gold, that is, the temperature at which gold changes state from solid to liquid, is 1064 C°. Once reached the adequate temperature, the crucible is removed from the furnace and the casting process starts by pouring the molten material in cast iron or lead molds. The molten gold needs to be poured quickly to avoid any uneven stratification before it solidifies.

The below attached photo is for your reference, which was supplied recently to one of our valuable client.

These beakers are used in gold refining industries at gold melting shops to transfer molten gold to other places from the furnace. Since these beakers are made up of titanium material, which has a high melting point of 1,668 °C can hold the molten gold without causing any impurities to it.

These products are known for their world class quality and smooth functioning which is possible due to the high grade material and advance technology used in their manufacturing.

This is one of the key benefits of titanium. It demonstrates an exceptionally high melting point and, as such, is perfect for use in high-temperature applications. For example, it’s the metal of choice for foundries, turbine jet engines and even in some satellites.

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SOCKET SCREWS AND ITS FEATURES

Socket Screws are the fastener of choice in high precision, high strength, limited space assemblies requiring a finely tooled appearance.  Because of their alloy composition and heat treating that they undergo resulting in extremely high tensile and yield strength, a given size may be comparable in strength to the next larger diameter of a common, low-carbon steel screw. This has the unique advantage of potentially fewer screws needed in a particular design to achieve specific clamp loads.

“Fewer screws = lighter assemblies and reduced cost”.

 In line with the clients segregated requirements, we are offering a top-notch quality array of Pumps Fasteners. These are made using best quality material and are precisely engineered by our experienced specialists. These screws are manufactured using high-grade tools and latest machinery, ensuring qualitative product for esteemed customers. Offered products are broadly used in various industries and are easy to install. Additionally, we also assure safe and timely delivery of our products. Besides, this product is availed in various specifications, as per the varied needs of our valued clients. Our screws are made available in market at very competitive prices. These screws are very cost-effective and are highly durable. We manufacture these screws as per the international norms and standards. We offer dimensionally accurate range of Socket Screws in various sizes, lengths, diameters, and head shapes. These screws are available in various thread sizes with having precise tolerance, and ensure close thread fit assembly. In addition, our range can be customized as per the specifications required by our clients.

Features:

ü  Optimum performance

ü  Sturdy construction

ü  Durable

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TANTALUM BAYONET HEAT EXCHANGER:

Bayonet heaters or heat exchangers are designed to immerse directly in the process chemicals for the steam heating chemicals at the desired temperature level. They are furnished fully and are easy to install in the process lines. They have high corrosion resistance which makes them the most demanding product in high corrosion applications. Moreover, the high thermal conductivity offers efficient heat transfer and is designed for long life, reliability, and requires minimum maintenance.

The Tantalum Bayonet Heat Exchanger is installed horizontally like flanged nozzles and some vertically like stuffing boxes. Often such heaters are inserted inside the tank and made of the tube bundle, tube sheet, or bonnet. There are different reasons to use these heat exchangers like they can be removed for inspection and cleaning. They can even heat nearly all types of liquid and offer a long lifespan.

These heat exchangers are well inspected and tested under the guidance and supervision of experts as per the setup industry norms and regulations. So, buy Tantalum Bayonet Heat Exchanger from us as per your demand. These heat exchangers are mainly designed in such a way that they can easily fulfill all the demands and requirements of customers.

Tantalum Bayonet heaters are made from Titanium, Tantalum, Nickel, and Zirconium are our main focus. Recently we have supplied Bayonet heaters to one of our valuable customers and the product photo is attached below.

BAYONET HEAT EXCHANGER

Bayonet Heater is a device used for heating liquids in huge storage tanks with volume in large quantity. The Tantalum Bayonet heaters are mounted inside a pressure-tight Bayonet pipe which is a sealed pipe with an end cap. Immersion heaters are directly immersed in the fluid to heat like water, oil, viscous material, and solvents.

Advantages of Tantalum Bayonet Heaters:-

#    Long-term validity as compared to other materials

#    Cost saving if it is well maintained

#    Corrosion resistant

#    High heat transfer efficiency

#    Eliminates expensive downtime due to equipment failure

#    Good heat conductor with Welding properties

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MANUFACTURING AND SUPPLY OF TITANIUM STRAINERS:

B

asket Strainers are generally used where high flow capacity is required. Basket Strainers are also available in a duplex style which consists of two parallel basket Strainers and diverting valves, which permit diversion of the flow through one of the Strainer elements while the other element is being serviced-an essential feature where the flow cannot be interrupted. Strainers do not necessarily remove only dirt. They take out material that is not wanted in the fluid and this can sometimes be a valuable product that may be saved. Basket strainers are designed for installation in horizontal lines. They are commonly used for liquid service applications.

 

"A closed vessel with cleanable screen element designed to remove and retain foreign particles down to 0.001 inch diameter from various flowing fluids."

 

When the filter is operating, the water to be filtered enters the strainer basket thru the inlet, flows through the filter panel, and enters the desired pipe through the process flow outlet. Particle/solid impurities present in the water are stuck inside the basket filter screen. With this continuous flow, more and more particles are caught, and the speed of filtering gets slower over time and the filter hole would get narrower and smaller, this results in a pressure differential between the inlet and the outlet. A pressure gauge installed before and after a strainer will indicate a pressure loss due to clogging. This can help in establishing a maintenance schedule for cleaning the strainer screen. Extra screens can useful in keeping the system operating during the cleaning process. As the gap between inlet and outlet pressure exceeds the fixed value, the differential pressure sensor transmits the electrical signal to the controller, and the control mechanism begins the drive motor to rotate the shaft via the transmitting element. At the same time, the blowing port is opened and discharge of debris takes place from the blowing port.

Titanium strainers are made from Titanium, Tantalum, Nickel, Zirconium, Hastelloy are our main focus. Recently we have supplied Titanium strainers to one of our valuable customer and the product photo is attached below.

TITANIUM STRAINERS

Warning: Before the removal or loosening of any bushing, cap, plug, or cover on a strainer, extreme caution should be exercised to ensure there is zero pounds pressure in the system.

Only after the system has been depressurized, should the strainer be drained for service. Service on a pressurized Strainer can cause serious injury and/or property damage.

Basket strainers with a closed bottom basket can be cleaned by removing the cap or cover and pulling out the basket screen for service. If the strainer screen is bottomless the blow-off plug can be removed allowing it to be drained and cleaned like a Y-strainer.

Care should be taken in cleaning screens. After removing a screen, it should be soaked in a cleaning solution or cleaned by using a brush. Do not allow trapped material in the screen to harden, as it will be difficult to remove. A regular cleaning schedule is recommended to avoid screens from becoming clogged.

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TITANIUM HEADERS – TOP CHANNEL & BOTTOM CHANNEL

These Headers are fitted in Titanium Chlorine Cooler Shell& Tube type Heat Exchangers for Caustic and Chlorine Industries. Shell and tube heat exchangers are considered one among the most effective type of heat exchangers. These heat exchangers have a cylindrical shell with a bundle of tubes. The tubes are made from thermally conductive materials, which allow heat exchange between the hot fluids flowing outside the tubes and the coolant flowing through the tubes. These heat exchangers offer an optimal cooling solution to different applications including:

Ä  Hydraulic

Ä  Leisure

Ä  Marine

Ä  Rail

Ä  Industrial

 

Shell and tube heat exchangers are widely used in applications, which require cooling or heating a large volume of process fluids or gases. There are a number of different types of shell and tube heat exchanger designs to meet several process needs in every industry.

Important Parts of Shell and Tube Heat Exchangers

The following are the four most crucial parts of a shell and tube heat exchanger:

Ü  Tube BundleA tube bundle consists of tube sheet sand tubes. The tube bundle is held together by baffles, and tie rods.

Ü  ShellThe tube bundle is included in a shell.

Ü  Front HeaderA front header, which is also referred to as a stationary header, is the part from where the fluid enters the tube side of the exchanger.

Ü  Rear HeaderA rear header is a part from where the tube side fluid leaves the exchanger or where it is returned to the front header.

Solid titanium headers – top channel & bottom channelare made from Titanium, Tantalum, Nickel, and Zirconium are our main focus. Ti Anode Fabricators Pvt Ltd has an internationally recognized reputation for the design and manufacture of Solid titanium headers – top channel & bottom channel. We are one of the trustworthy manufacturers, exporters, dealers, and suppliers of titanium headers. Recently we have supplied titanium headers to one of our valuable customers and the product photo is attached below.

TITANIUM HEADERS – TOP CHANNEL & BOTTOM CHANNEL

Shell and tube heat exchanger is used in various industrial process applications because they can perform tasks such as:

v  Removal of process heat and feed water preheating

v  Cooling of hydraulic and lube oil

v  Cooling of turbine, compressor, and engine

v  Condensing process vapour or steam

v  Evaporating process liquid or steam

Following are some key application areas, where shell and tube heat exchangers are used:

ü  Power Generation

ü  HVAC

ü  Marine Applications

ü  Pulp and Paper

ü  Refrigeration

ü  Pharmaceuticals

ü  Air Processing and Compressor Cooling

ü  Metals and Mining

 

To know more details Please feel free to visit our website: - www.tianode.com 

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MANUFACTURING AND SUPPLY OF FASTENERS:

Fasteners are used to mechanically join two or more objects together, either permanently or non-permanently. There are many different types of fastener, each with their own purpose.Fasteners can broadly be categorised as either Permanent or Non-Permanent. Permanent Fasteners, such as rivets and nails, are single-use fasteners that are designed to permanently join two materials or parts. Removing the fastener destroys it.Non-Permanent fasteners, on the other hand are designed to allow for easy removal and re-use. Fasteners such as bolts and screws are commonly used in a number of industries and products as they allow for parts to be disassembled and re-assembled if required. Non-Permanent fasteners can be threaded (bolts, screws, etc.) or non-threaded (pins, retaining rings, etc.).Wide ranges of Fastener are offered by Tiaano is manufactured with durable and corrosion-resistant materials to perform in the harsh environments found in the chemical processing industry.

Threaded fasteners are among the most commonly used for assembling components due to the ease in which they can be installed and uninstalled as needed. There are three main types of threaded fastener; Bolts, Screws and Studs.

Bolts have a head on one end (this is usually a hex head) and are threaded on the other. They are generally used in conjunction with a nut (and sometimes a washer) to hold them in place. Screws are similar to bolts in that they have a head on one end and a thread on the other. They key difference is that screws are usually used to screw into an internally threaded hole. There are many different types of screws, such as Cap Screws, Machine Screws, and Woodscrews. Studs are threaded on both ends, and therefore have no head. They are used to join two components with internally threaded holes together.

Fastener threads are standardised to two major standards: ISO (Metric) and ANSI (Unified). Threads can also be right-handed or left-handed, depending on the application. However, the majority of common fasteners are right-hand threaded.

Nuts are used in conjunction with a bolt to clamp two or more parts together. The most common type of nut is a Hexagonal Nut, but there are several different types of nuts for use in different applications.

Hex Nuts- A plain, hexagonal nut with an internal thread. These are by far the most common type of nut, and are used in numerous industries and applications.

Washers are commonly used between the head of a bolt, screw or nut and the material they are clamping. Their primary function is to increase the bearing area of the head whilst also protecting the material underneath from damage. There are several different types of Washer, each with their own uses.

Flat Washers - These are the most common type of washer and are used to evenly distribute the load of the bolt, screw or nut as the fastener is tightened.

Fastener are made from Titanium, Tantalum, Nickel, Zirconium, Hastelloy are our main focus.

Recently we have supplied Fastener to one of our valuable customer and the product photo is attached below.

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MANUFACTURING OF IMPELLER FOR STEEL INDUSTRY:

Steel plant requires several ID fans for numerous purposes like- removing and cleaning waste gases, drying & heating ore pellets, cooling the product to remove heat, etc. The ID fans takes the hazardous air out of the systems. The hot gases from the machines such as boilers or furnaces are withdrawn by the ID fans and transferred into the outer atmosphere after the purification process. By letting these hazardous gas into our environment without purification process can cause numerous problems. This process is carried out through the use of chimney specially built for exhausting the air. ID fans are known for withstanding the high temperature flue gas as they are lined with Titanium. The excellent corrosion resistance property of titanium increases the life time of id fans used in the process. Titanium Grade2 Impeller for ID Fan – The Impeller will be fabricated from titanium Grade2 Plates & Rod. Impeller will be used in Acid Regeneration Plant in Steel Industries. Hencethe impeller life is prolonged and therefore it makes a big difference in maintenance. The maintenance cost is reduced and this directly affects the balance sheet. There’ll be more profit to the industries.

Recently we have supplied theImpellerto one of our valuable customer and the product photo is attached below

MANUFACTURING OF IMPELLER FOR STEEL INDUSTRY

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MANUFACTURING OF TEMPERATURE SENSOR:

Nickel Lined M.S. Thermometer Pocket - The thermometer pocket will be fabricated & machined from Mild steel Rod & Plate and Lined with Nickel 201 material on all External Surfaces. It will be used in the Caustic Concentration plant. Temperature measurement in today’s industrial environment encompasses a wide variety of needs and applications. To meet this wide array of needs the industry has developed a large number of sensors and devices to handle this demand. Many processes have to be either monitored or controlled temperature. Temperature measurement can be classified into a few general categories such as using Thermometers, Probes, and Non-contact. Temperature sensors provide valuable data for continuously tracking thermal conditions, and provide feedback to control systems. Several applications require action once the system goes above or below functional temperature thresholds. Temperature sensors provide output alerts upon the detection of defined conditions to prevent system damage. Temperature sensors can maximize the performance of a system as temperature changes during normal operations. Monitoring and correcting the drift of other critical components as they heat up and cool down reduces the risk of system failure. the need to process more data from more sensors, further necessitating the importance of temperature measurement—not just to measure system or environmental conditions, but to compensate for other temperature-sensitive components in order to maintain both sensor and system accuracy. Temperature monitoring can increase system performance and reduce costs by removing the need to overdesign systems.

Recently we have supplied the temperature sensor to one of our valuable customers and the product photo is attached below.

MANUFACTURING OF TEMPERATURE SENSOR

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MANUFACTURING OF CAUSTIC SODA DISTRIBUTION TRAY

Nickel 201 Caustic Distribution Channel – This will be fabricated from Ni.201 plates & it will be used in the Caustic Concentration division in Caustic Soda Plants. Here tubes made of low carbon nickel alloy 201 (EN 2.4068/UNS N02201) should be used because at temperatures higher than about 315 °C (600 °F) the higher carbon content of the standard nickel grade alloy 200 (EN 2.4066/UNS N02200) can lead to graphite precipitation at the grain boundaries. Caustic soda has an aggressive impact on most metallic materials, especially at high temperatures and concentrations. It has been known for a long time, however, that nickel exhibits excellent corrosion resistance to caustic soda at all concentrations and temperatures. In addition, except at very high concentrations and temperatures, nickel is immune to caustic-induced stress-corrosion cracking. The nickel standard grades alloy 200 (EN 2.4066/UNS N02200) and alloy 201 (EN 2.4068/UNS N02201) are therefore used at these stages of caustic soda production, which require the highest corrosion resistance. Since Caustic soda (NaOH) is one of the most important chemical feedstocks, with a total annual production of 106t. NaOH is used in organic chemistry, in the production of aluminum, in the paper industry, in the food processing industry, in the manufacture of detergents, etc. Nickel is the preferred material of construction for caustic soda distribution trays where the austenitic steels cannot be used.

Recently we have supplied the caustic soda distribution tray to one of our valuable customers and the product photo is attached below

MANUFACTURING OF CAUSTIC SODA DISTRIBUTION TRAY

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MANUFACTURING OF TITANIUM LINED COPPER ROD

Titanium coated copper is the main component which is coated with a certain thickness of titanium layer on the copper. It combines the excellent conductivity of copper and the excellent corrosion resistance of titanium. It is mainly used in electrolysis, electroplating, and defence equipment’s and metal anode electrolysis under strong corrosion conditions. It gives play to the excellent conductivity of intermediate material copper, on the other hand, it plays the corrosion resistance of coating material. It is a kind of high-quality electrode material. Titanium is profoundly recyclable which decreases costs associated with its creation. Costly and laborious processes are needed to extract titanium from its various ores.

Application: Titanium can be alloyed with iron, aluminum, vanadium, and molybdenum (among others) to produce strong, lightweight alloys. These are used in the

1. Electrolysis,

2. Electroplating,

3. Aerospace, military equipment’s,

4. Metal anode electrolysis under strong corrosion conditions

MANUFACTURING OF TITANIUM LINED COPPER ROD

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