Titanium Equipment's

Engineering & Electrochemical Equipment's Manufacture

Titanium Keys for Acid Regeneration Plant

Titanium grade 7 is a corrosion resistant alpha titanium alloy with similar mechanical properties to the commercially pure grades. It has a small palladium addition to improve corrosion resistance, particularly in mineral acids and strong brines. It is used mildly reducing or fluctuating conditions.

Hydrochloric Acid Regeneration process is the total recovery of metal-free chloride solutions based on the pyro hydrolysis principle. Pyro hydrolysis is the chemical conversion of metal salts using steam and oxygen at high temperatures. Hydrochloric acid (HCl, also known as muriatic acid) is a colourless corrosive, strong mineral acid with many industrial uses, when it reacts with an organic base it forms a hydrochloride salt.

Advantages:

  • Resistance to corrosion.
  • Good Strength.
  • Non-toxic.
  • Low thermal expansion.
  • High melting point.
  • Excellent fabrication possibilities.

Titanium Keys

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MANUFACTURING AND SUPPLY OF TITANIUM STRAINERS:

B

asket Strainers are generally used where high flow capacity is required. Basket Strainers are also available in a duplex style which consists of two parallel basket Strainers and diverting valves, which permit diversion of the flow through one of the Strainer elements while the other element is being serviced-an essential feature where the flow cannot be interrupted. Strainers do not necessarily remove only dirt. They take out material that is not wanted in the fluid and this can sometimes be a valuable product that may be saved. Basket strainers are designed for installation in horizontal lines. They are commonly used for liquid service applications.

 

"A closed vessel with cleanable screen element designed to remove and retain foreign particles down to 0.001 inch diameter from various flowing fluids."

 

When the filter is operating, the water to be filtered enters the strainer basket thru the inlet, flows through the filter panel, and enters the desired pipe through the process flow outlet. Particle/solid impurities present in the water are stuck inside the basket filter screen. With this continuous flow, more and more particles are caught, and the speed of filtering gets slower over time and the filter hole would get narrower and smaller, this results in a pressure differential between the inlet and the outlet. A pressure gauge installed before and after a strainer will indicate a pressure loss due to clogging. This can help in establishing a maintenance schedule for cleaning the strainer screen. Extra screens can useful in keeping the system operating during the cleaning process. As the gap between inlet and outlet pressure exceeds the fixed value, the differential pressure sensor transmits the electrical signal to the controller, and the control mechanism begins the drive motor to rotate the shaft via the transmitting element. At the same time, the blowing port is opened and discharge of debris takes place from the blowing port.

Titanium strainers are made from Titanium, Tantalum, Nickel, Zirconium, Hastelloy are our main focus. Recently we have supplied Titanium strainers to one of our valuable customer and the product photo is attached below.

TITANIUM STRAINERS

Warning: Before the removal or loosening of any bushing, cap, plug, or cover on a strainer, extreme caution should be exercised to ensure there is zero pounds pressure in the system.

Only after the system has been depressurized, should the strainer be drained for service. Service on a pressurized Strainer can cause serious injury and/or property damage.

Basket strainers with a closed bottom basket can be cleaned by removing the cap or cover and pulling out the basket screen for service. If the strainer screen is bottomless the blow-off plug can be removed allowing it to be drained and cleaned like a Y-strainer.

Care should be taken in cleaning screens. After removing a screen, it should be soaked in a cleaning solution or cleaned by using a brush. Do not allow trapped material in the screen to harden, as it will be difficult to remove. A regular cleaning schedule is recommended to avoid screens from becoming clogged.

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TITANIUM HEADERS – TOP CHANNEL & BOTTOM CHANNEL

These Headers are fitted in Titanium Chlorine Cooler Shell& Tube type Heat Exchangers for Caustic and Chlorine Industries. Shell and tube heat exchangers are considered one among the most effective type of heat exchangers. These heat exchangers have a cylindrical shell with a bundle of tubes. The tubes are made from thermally conductive materials, which allow heat exchange between the hot fluids flowing outside the tubes and the coolant flowing through the tubes. These heat exchangers offer an optimal cooling solution to different applications including:

Ä  Hydraulic

Ä  Leisure

Ä  Marine

Ä  Rail

Ä  Industrial

 

Shell and tube heat exchangers are widely used in applications, which require cooling or heating a large volume of process fluids or gases. There are a number of different types of shell and tube heat exchanger designs to meet several process needs in every industry.

Important Parts of Shell and Tube Heat Exchangers

The following are the four most crucial parts of a shell and tube heat exchanger:

Ü  Tube BundleA tube bundle consists of tube sheet sand tubes. The tube bundle is held together by baffles, and tie rods.

Ü  ShellThe tube bundle is included in a shell.

Ü  Front HeaderA front header, which is also referred to as a stationary header, is the part from where the fluid enters the tube side of the exchanger.

Ü  Rear HeaderA rear header is a part from where the tube side fluid leaves the exchanger or where it is returned to the front header.

Solid titanium headers – top channel & bottom channelare made from Titanium, Tantalum, Nickel, and Zirconium are our main focus. Ti Anode Fabricators Pvt Ltd has an internationally recognized reputation for the design and manufacture of Solid titanium headers – top channel & bottom channel. We are one of the trustworthy manufacturers, exporters, dealers, and suppliers of titanium headers. Recently we have supplied titanium headers to one of our valuable customers and the product photo is attached below.

TITANIUM HEADERS – TOP CHANNEL & BOTTOM CHANNEL

Shell and tube heat exchanger is used in various industrial process applications because they can perform tasks such as:

v  Removal of process heat and feed water preheating

v  Cooling of hydraulic and lube oil

v  Cooling of turbine, compressor, and engine

v  Condensing process vapour or steam

v  Evaporating process liquid or steam

Following are some key application areas, where shell and tube heat exchangers are used:

ü  Power Generation

ü  HVAC

ü  Marine Applications

ü  Pulp and Paper

ü  Refrigeration

ü  Pharmaceuticals

ü  Air Processing and Compressor Cooling

ü  Metals and Mining

 

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MANUFACTURING OF TITANIUM LINED COPPER ROD

Titanium coated copper is the main component which is coated with a certain thickness of titanium layer on the copper. It combines the excellent conductivity of copper and the excellent corrosion resistance of titanium. It is mainly used in electrolysis, electroplating, and defence equipment’s and metal anode electrolysis under strong corrosion conditions. It gives play to the excellent conductivity of intermediate material copper, on the other hand, it plays the corrosion resistance of coating material. It is a kind of high-quality electrode material. Titanium is profoundly recyclable which decreases costs associated with its creation. Costly and laborious processes are needed to extract titanium from its various ores.

Application: Titanium can be alloyed with iron, aluminum, vanadium, and molybdenum (among others) to produce strong, lightweight alloys. These are used in the

1. Electrolysis,

2. Electroplating,

3. Aerospace, military equipment’s,

4. Metal anode electrolysis under strong corrosion conditions

MANUFACTURING OF TITANIUM LINED COPPER ROD

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SUPPLY OF NICKEL SLEEVES

Ti Anode Fabricators Pvt Ltd has an internationally recognized reputation for the design and manufacture of the NICKEL SLEEVES. We are one of the trustworthy manufacturers, exporters, dealers, and suppliers of the NICKEL SLEEVES. Wide ranges of Pumps spares are offered by Tiaano from highly corrosion-resistant special materials for the exotic metal pumps, manufactured in-house from traceable metals, are precision made to the usual international standards. These products are known for their world class quality and smooth functioning which is possible due to the high grade material and advance technology used in their manufacturing.

The below attached photo is for your reference, which was supplied recently to one of our valuable client.

Sleeves are made from Titanium, Tantalum, Nickel, Zirconium, Hastelloy are our main focus.

To know more details Please feel free to visit our website: - www.tianode.com

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SUPPLY OF TITANIUM CENTRIFUGAL PUMPS

Ti Anode Fabricators Pvt Ltd has an internationally recognized reputation for the design and manufacture of Titanium Centrifugal Pumps. We are one of the trustworthy manufacturers, exporters, dealers, and suppliers of the Titanium Centrifugal Pumps. We are manufacturers and suppliers of Titanium Centrifugal Pumps for various process industries for severe corrosion environments. Wide ranges of Centrifugal Pumps are offered by Tiaano from highly corrosion-resistant special materials for the exotic metal pumps, manufactured in-house from traceable metals. Our Titanium Pumps are fabricated and manufactured in accordance with international standards. These products make our company greatly admired due to their longer shelf life and continuous operations. Our Titanium pumps are popularly used in Caustic -Chlorine and Pulp &Paper Industries.

The below attached photo is for your reference, which was supplied recently to one of our valuable client.

Pumps are made from Titanium, Tantalum, Nickel, Zirconium, Hastelloy are our main focus.

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SUPPLY OF TITANIUM ANODE BASKET

Ti Anode Fabricators Pvt Ltd has an internationally recognized reputation for the design and manufacture of the Titanium Anode Basket. We are one of the trustworthy manufacturers, exporters, dealers, and suppliers of the Titanium Anode Basket. Wide ranges of Mesh Basket are offered by Tiaano from highly corrosion-resistant special materials for the Glass Manufacturing industries, manufactured in-house from traceable metals, are precision made to the usual international standards. These products make our company greatly admired due to their longer shelf life and continuous operations. Titanium Anode Basket is used in various electroplating Plants to hold the pure metal which has to be plated.

The below-attached photo is for your reference, which was supplied recently to one of our valuable clients.

Baskets are made from Titanium, Tantalum, Nickel, Zirconium, Hast alloy are our main focus.

To know more details Please feel free to visit our website: - www.tianode.com

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SUPPLY OF HEAT EXCHANGER COILS FOR ELECTRO PLATING PLANT.

Ti Anode Fabricators Pvt Ltd has an internationally recognized reputation for the design and manufacture of Heat Exchanger coils. We are one of the trustworthy manufacturers, exporters, dealers, and suppliers of Heat Exchanger coils according to the client’s drawing and specifications. These are utilized as a part of applications in both public and the private sector. Wide ranges of heating/cooling coils and Exchangers are offered by Ti from highly corrosion-resistant special materials for selective applications, manufactured in-house from traceable metals, are precision made to the usual standards up to ASME. Given mentioned photographs shows TAF's efficiency and experience.

Recently we have supplied the Heat Exchanger Coil to our valuable customer and the product photo is attached below.

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EXOTIC METAL SEAMWELD SLEEVES

Ti Anode Fabricators Pvt Ltd has an internationally recognized reputation for the design and manufacture of Wide ranges of Sleeves. We are one of the trustworthy manufacturers, exporters, dealers, and suppliers of Wide ranges of Sleeves according to the client’s drawing and specifications. Ti Anode Fabricators Pvt Ltd offer the Sleeves for thermowell and or Sensor Safety pocket out of Tantalum, Niobium, Zirconium, Titanium, Titanium Palladium alloy (Titanium Gr.7), Molybdenum, Ceramic, PTFE or Teflon, Nickel and its alloys like Hastelloy B, B2, & C, Inconel, Monel, Nicrofer, etc.

Tiaano’s Thermowells and Sleeves are designed to meet standards, established by BSI, DIN, ASME, ISO 9001, and other authorities; manufactured in-house from traceable Exotic & Refractory Metals, Precious & non-ferrous metals, and Polymer elements. They are all precision made to the highest standards of finish in our modern well-equipped machine shop.

Recently we have supplied the thermowell sleeve to own of our valuable customer to Maharashtra and the product photo is attached below.

To know more details Please feel free to visit our website: - www.tianode.com

SUPPLY OF REPAIR AND MODIFICATION OF EXOTIC METAL IMPELLER USED TO BRINE WITH CHLORINE TRACES

Ti Anode Fabricators Pvt Ltd has an internationally recognized reputation for the design and manufacture of Exotic Metal Impeller. We are one of the trustworthy manufacturers, exporters, dealers, and suppliers of Exotic Metal Impeller according to the client’s drawing and specifications. These are utilized as a part of applications in both public and the private sector. Wide ranges of Impellers offered by Tiaano from highly corrosion-resistant special materials for the Research and development, manufactured in-house from traceable metals, are precision made to the usual international standards.

The below-attached photo is for your reference, which was supplied recently to one of our valuable clients.

Above Items are made from Titanium, Tantalum, Nickel, Zirconium, Hast alloy are our main focus.

To know more details Please feel free to visit our website: - www.tianode.com