Titanium Equipment's

Engineering & Electrochemical Equipment's Manufacture

TITANIUM FASTENERS

Ti Anode Fabricators Pvt Ltd has an internationally recognized reputation for the manufacture of the Titanium Fasteners. Titanium Grade 7 fasteners are used in applications where high strength to weight ratio, excellent resistance to stress corrosion cracking, high corrosion resistance, and good fatigue strength are desired.

The mechanical properties of titanium will vary depending on the grade used. For instance, Titanium Bolts and Fasteners produced from alloys grade 1, grade 2, grade 3 and grade 4 are referred to as commercially pure titanium grades. Grade 7 possesses excellent corrosion resistance of all titanium alloys. In fact, it is most resistant to corrosion in reducing acids. Grade 7 is used in chemical processes and production equipment components.

Chemical composition of Titanium Gr 7:

Ti

Pd

O

ca %

%

%

99.3

0.12-0.2

0.18

 

Our sincere team of professionals and employees are always making an extensive effort to make high range of qualitative products which can be completely satisfy the expectations of our reliable consumers. We are proficiency in ethical to the equipment demands in diverse industries including Power, Oil & Gas, and Chemical, Water & Waste Water Treatment, Food, Pharma and others.

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TITANIUM MESH

Ti Anode Fabricators Pvt Ltd has an internationally recognized reputation for the manufacture of the Titanium Mesh. Tiaano is specializing in manufacturing the Titanium mesh. It has significant durability, lightweight and corrosion resistance properties. It is used in industries such as aerospace, medical and electric industry. Generally commercially pure titanium is utilized in the anodizing applications.

 

Our Titanium mesh products are available in various types of Mesh opening. We can produce Titanium mesh with titanium Grade 1 and 2 by customer’s requirement. Titanium expanded metal is a strong, durable and uniform open mesh allowing full supply of light, air, heat, fluids and rays while preventing an entrance of unnecessary objects or individuals.

 

Titanium mesh offers extensive resistance to salt water and is virtually immune to natural corrosion. It prevents the attack of metallic salts, chlorides, hydroxides, nitric and chromic acids and dilute alkalis. Titanium mesh can be white in color.

 

Key Features:-

 

1.                    Lightweight and excellent strength metal

 

2.                    Superior corrosion resistance than other metals

 

 

 

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VESSEL - Anolyte & Catholyte

Anolyte:

Anolyte separators are manufactured by Tiaano from highly corrosion-resistant special materials from traceable metals, are precision made to the usual international standards.

The Anolyte produced are combined and subjected to a number of solution purification and extraction steps to produce separate, purified and concentrated and nickel electrolytes.

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Catholyte:

A Catholyte is the part of an electrolyte which is on the cathode side of an electrochemical cell that is effectively divided into two compartments.

Catholyte have various uses, including:

·         Reducing surface tension of water, and hence conditioning of water to improve oil production in wells.

·         Reducing microbe contamination along with Anolyte.

·         Used as detergents or cleaning agents in the food and beverage industry.

·    A large number of patented products are developed and now available as Catholyte for different applications.

Our sincere team of professionals and employees are always making an extensive effort to make high range of qualitative products which can be completely satisfy the expectations of our reliable consumers. We are proficiency in ethical to the equipment demands in diverse industries including Power, Oil & Gas, and Chemical, Water & Waste Water Treatment, Food, Pharma and others.

 

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CLAMP/ SPARGER ASSEMBLY - CAUSTIC SODA PLANT

Ti Anode Fabricators Pvt Ltd has an internationally recognized reputation for the manufacture of the Clamp. A clamp is a fastening device used to hold or secure objects tightly together to prevent movement or separation through the application of inward pressure. In the clamp there is head and so you could use a socket wrench get the right size socket. And you can loosen it up or tighten it up the other great thing not only is it a lot easier to use. There are different types of clamps: Adjustable Pipe Clamps, Cushioned Pipe Clamps, Rigid Clamps, Yoke Type Clamps, Riser Pipe Clamps, etc.

Titanium Hose Clamps from Tiaano are revolutionary. The stainless steel hose clamp will finally rust and fail. Tiaano hose clamps are 100% titanium, so they will never corrode or rust even when completely submersed in seawater or fresh water...ever. Stainless steel just cannot compete. Titanium is 40% stronger and 40% lighter than stainless.

Our sincere team of professionals and employees are always making an extensive effort to make high range of qualitative products which can be completely satisfy the expectations of our reliable consumers. You can avail this range of Clamps at a very reasonable price and with customer customization. We are proficiency in ethical to the equipment demands in diverse industries including Power, Oil & Gas, Chemical, Water & Waste Water Treatment, Food, Pharma and others.

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FASTENERS, PIPES AND FITTINGS FOR CAUSTIC SODA PLANT

Caustic soda is the chemical compound sodium hydroxide (NaOH). This compound is an alkali – a type of base that can neutralize acids and is soluble in water. Today caustic soda can be manufactured in the form of pellets, flakes, powders, solutions and more. It corrodes metals, such as aluminum, tin, and zinc. During this process, it generates hydrogen, which has the potential to behave as an explosive gas. 

Carbon Steel Piping used for Caustic Service (NaOH content) may be damaged by Caustic Cracking, especially in areas with welded and discrete areas that have high stress. In chemical production, titanium is used as corrosion-resistant material instead of stainless steel, nickel base alloy and other rare metals, which is of great significance in increasing production, improving product quality, prolonging service life of equipment, reducing consumption, reducing energy consumption, reducing cost, preventing pollution, improving working conditions and increasing productivity.

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We Tiaano supply Titanium fasteners for different applications. Titanium fasteners are made up of a commercially pure grade of titanium. Titanium Fasteners are used for various application. Titanium fasteners are not only strong, but also lightweight. In terms of strength, it is almost 4 times stronger in comparison stainless steel. The best features of Titanium Fasteners includes its excellent strength to weight ratio & its inert behavior to chlorine containing compounds and seawater. Metals and alloys most frequently considered for use in caustic soda are carbon steel, stainless steels, nickel and high- nickel alloys. Depending on concentration, temperature and impurities, a wide range of alloys may be considered for use in caustic service. Increasing nickel content improves the resistance of stainless and nickel alloys to caustic. Commercially pure nickel alloys 200 and 201 are the most resistant to caustic corrosion and are widely used. Pure nickel alloys also appear to be immune to caustic embrittlement. Duplex stainless alloys also show resistance to caustic and caustic cracking. Alloy 2205 is useful up to 60% concentration at 90° C with no evidence of caustic cracking. Super duplex alloys like ZERON® 100 will offer slightly greater resistance than 2205, which benefit from higher chromium and nickel levels. Titanium alloys can be resistant up to about 40% concentration and below 80° C. Generally, titanium is less resistant than alloy 200. Zirconium alloys offer resistance up to 50% and 60° C. Tantalum is not resistant to caustic solutions.

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MANUFACTURING & SUPPLY OF EQUAL TEE

We “Ti Anode Fabricators Pvt Ltd” has an internationally recognized reputation for the manufacture of the Equal Tee. Equal Tee fitting is a fitting that has a T shape. It has two outlets at an angle of 90° each and one main connection line. It is a pipe that has adjacent outlets and used to connect pipes at 90° angle. Tee fittings are used for commercial as well as industrial applications. Our Equal Tee are supremely used in the pipe fitting applications as stiff component for connecting two or three pipes ensuring no risk of leakage. The tees are prudently designed by using superior grade material with dimensional precision for piping applications. Our chemical resistant tees are superior in finish and have excellent gripping to eradicate any sort of material leakage possibilities.

These tees are joined together by bolts by using gasket between them for seal. They are used on chemical industry, petroleum industry, and oil and gas industry. Flanged Tees are used to connect pipes, valves, pumps, and other parts to form a piping system. Flanges are typically screwed or welded. The use of flanges allows a person to easy repair and maintains the pipe system. Instead of taking out the whole pipe for inspection, the small section of the pipe can be inspected to find the fault with the help of flange. The flange will allow easy inspection and cleaning of a pipe.

Our sincere team of professionals and employees are always making an extensive effort to make high range of qualitative products which can be completely satisfy the expectations of our reliable consumers. You can avail this range of Equal Tees at a very reasonable price and with customer customization. We are proficiency in ethical to the equipment demands in diverse industries including Power, Oil & Gas, Chemical, Water & Waste Water Treatment, Food, pharma and others.

This product series is highly appreciated by all our customers for their features like effective performance, high strength, sturdiness, durability and corrosion resistance. Backed by the quality of our product range, these are largely demanded for their uses in irrigation, sewage and water supply usages. Owing to our time bound delivery of consignment we have become a preferred choice of our customers and thus have gained huge clients’ base. Besides we are engaged in offering quality services within stipulated time frame.

Our products are available in Isi marked and non-Isi marked as per your requirement.

Features:

Ä  Increases the fitting life.

Ä  Exceptional mechanical grip.

Ä  Leak proof.

Ä  Vibration resistant.

Ä  Simple to install and dismantle.

Ä  Dimensional accuracy.

Ä  Anti-corrosive.

Ä  Can withstand optimum pressure and temperature.

Ä  Optimum tolerance strength.

To know more details Please feel free to visit our website: - www.tianode.com

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SUPPLY OF EXOTIC METAL CURRENT COLLECTOR

Ti Anode Fabricators Pvt Ltd has an internationally recognized reputation for the manufacture of the Current Collector. We are one of the trustworthy manufacturers, exporters, dealers, and suppliers of the Current Collector. Wide ranges of Components are offered by Tiaano from highly corrosion-resistant special materials for the energy saving companies, manufactured in-house from traceable metals, are precision made to the usual international standards.

The below attached photo is for your reference, which was supplied recently to one of our valuable client.

To know more details Please feel free to visit our website: - www.tianode.com

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MANUFACTURING & SUPPLY OF SEAMWELD SLEEVE

Ti Anode Fabricators Pvt Ltd has an internationally recognized reputation for the design and manufacture of Tantalum Seamweld Sleeve. We are one of the trustworthy manufacturers, exporters, dealers, and suppliers of Wide ranges of Sleeves according to the client’s drawing and specifications. We offer the Sleeves for thermowell and or Sensor Safety pocket out of Tantalum, Niobium, Zirconium, Titanium, Titanium Palladium alloy (Titanium Gr.7), Molybdenum, Ceramic, PTFE or Teflon, Nickel and its alloys like Hastelloy B, B2, & C, Inconel, Monel, Nicrofer etc.

Thermowell is provided to protect the basic sensor from mechanical damage and corrosion. An extremely sturdy design may increase the life of the sensor but may lead to a poor response. Similarly, a delicate design will have poor life but will improve the response time. Therefore, a proper balance needs to be struck. Thermowells designed by us meet the standards established by BSI, DIN, ASME, ISO 9001, and other authorities; manufactured in-house from traceable Exotic & Refractory Metals, Precious & non-ferrous metals, and Polymer elements. They are all precision made to the highest standards of finish in our modern well-equipped machine shop.

One of the most economical ways to protect the thermowells from chemically aggressive fluids is to provide a bar-stock flanged thermowell made out of conventional stainless steel with loose lining in the form of a Tantalum sleeve on the entire wetted portion. This will provide strength from stainless steel corrosion resistance from the lining.

Recently we have supplied the thermowell sleeve to the own of our valuable customer and the product photo is attached below.

MANUFACTURING & SUPPLY OF SEAMWELD SLEEVE

Thermowells are made from Titanium, Tantalum, Nickel, Zirconium, Hastelloy are our main focus.

Applications:

Chemical industry, process technology, equipment manufacturing

For high chemical demands

For low and medium process loads

Special features:

Good price/performance ratio

Wetted parts made of special material

To know more details Please feel free to visit our website: - www.tianode.com

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MANUFACTURING AND SUPPLY OF TITANIUM TUFFTRIDING POT

 

T

hese Titanium Tufftriding pot used in Furnace to heat up the various type of Automobile Pistons & rings in Automobile Industries. The TUFFTRIDE process has been applied in a wide range of industries throughout the world for many decades. It is used to improve the wear resistance, the fatigue strength, and – in particular when combined with oxidative cooling – the corrosion resistance of components made from steel, cast iron, and sintered iron materials. In many cases, the TUFFTRIDE process is used as an alternative to other surface engineering processes such as case hardening, galvanic (e.g. hard chrome plating), and other coating processes (plastic coating, painting, laser coating, etc.), also plasma or gas nitro-carburizing with equally good or improved quality and greater economy. The components are placed in a heated salt bath where a reaction takes place between the salt melt and the surface of the components. During the reaction nitrogen and carbon are absorbed and diffused. It is operated in a pot made from special material, and the pot is fitted with an aeration device. The material is then scooped up with a ladle from the crucible (the pot that holds the molten material). The material is then allowed to cool. Furnace designs vary as to their function, heating duty, type of fuel, and method of introducing combustion air.

Titanium Tufftriding pots are made from Titanium, Tantalum, Nickel, Zirconium are our main focus. Recently we have supplied Tufftriding pot to one of our valuable customers and the product photo is attached below.

TITANIUM TUFFTRIDING POT

Features:

Ä  Simplified operation.

Ä  Special sizes available.

Ä  Interchangeable with crucible or pot.

Benefits:

ü  Fast, easy installation.

ü  Minimum floor space.

ü  Reduced operator fatigue results from the cooler shell and relatively quiet operation.

ü  Exceptional thermal efficiency.

ü  Less scrap and less melt loss due to minimizing temperature overshoot.

To know more details Please feel free to visit our website: - www.tianode.com

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MANUFACTURING AND SUPPLY OF TITANIUM PUMP CASING

We are very experienced in the customized production of Titanium Pump Body Casing. We provide super quality of Titanium Pump Body Casing, which are designed to meet our customer’s target.

Titanium is now being used in the construction of some pumps and can provide significant benefits. Titanium has excellent corrosion resistance, is compatible with high-chloride level environments, and has a high strength-to-weight ratio. Titanium is 45 percent lighter than steel and twice as strong as aluminum. The titanium also is able to resist abrasive and chemical cavitation erosion, even in high flow environments. Seawater and other high chloride level applications are not the only place where titanium makes sense. It also excels in industrial pumping applications needing to move acidic or chemically aggressive fluids. Titanium pumps have demonstrated a life span 10 times greater than other pumps in the same application, delivering the durability that end-users expect. 

The below-attached photo is for your reference, which was supplied recently to one of our valuable clients.

While titanium is ideal for seawater and other corrosive environments, it has not seen widespread use because of its higher cost. Even though titanium is the ninth most abundant element and the seventh most abundant metal, it is not found freely in nature but rather is found in other minerals from which it needs to be extracted. It is this extraction that results in its higher costs.

To overcome these cost concerns, pump makers have created designs that capitalize on titanium’s dual properties of material strength and corrosion resistance where they are needed. These include motor housings, motor shafts and fasteners. For other less-strength critical areas, engineered polymer materials can be used. These innovative designs have brought unit costs down and spurred the demand for these unique pumps.

To know more details Please feel free to visit our website: - www.tianode.com

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