Precision Manufacturing and Quality Supplied: The EV-52 Salt Chest Top Cover by 

In the high-stakes environment of a Caustic Soda Plant, equipment failure isn't just an inconvenience—it's a significant financial drain. Central to the evaporation and salt separation process is the salt chest. Today, we’re taking a deep dive into the engineering excellence behind the Salt Chest Top Cover, a critical component manufactured and supplied by Ti Anode Fabricators Pvt. Ltd. (Tiaano) in Chennai, India.

Why the Choice of Raw Material Matters

When designing a Salt Chest Top Cover for a Caustic Soda Plant, the choice of Raw Material is the first line of defense against chemical degradation. For the EV-52 model, we utilize Nickel 201 (Ni-201).

Nickel 201 is chosen for its exceptional resistance to caustic alkalis at high temperatures and concentrations. Unlike standard alloys, Ni-201 maintains structural integrity in the presence of boiling caustic soda, ensuring that the Salt Chest Top Cover remains leak-proof and durable throughout its lifecycle in the Application.

Step-by-Step Manufacturing Process at Tiaano

Fabricating a high-performance Salt Chest Top Cover for a Caustic Soda Plant requires a blend of heavy-duty metallurgy and surgical precision.

1. Material Validation and Sourcing

The process begins with rigorous testing of the Ni-201 Raw Material. We verify chemical composition and mechanical properties to ensure the material meets international standards. Every Salt Chest Top Cover starts with a verified foundation.

2. Precision Cutting and Forming

Using advanced CNC machinery, the Nickel plates are cut to the exact dimensions of the EV-52 specification. Because this Application involves high-pressure environments, the tolerances are kept incredibly tight to ensure a perfect vacuum seal.

3. Specialized Welding (GTAW/TIG)

Nickel 201 requires expert handling. Our certified welders use Gas Tungsten Arc Welding (GTAW) with specific filler metals to prevent porosity. This ensures the Salt Chest Top Cover can withstand the thermal cycling inherent in a Caustic Soda Plant.

4. Machining and Flange Facing

The sealing surfaces are machined to a mirror finish. In a Caustic Soda Plant application, even a microscopic gap can lead to "crevice corrosion." We eliminate this risk through precision surface grinding.

 Rigorous Quality Assurance

As a leading manufacturer, Tiaano doesn't just build; we validate. Every Salt Chest Top Cover undergoes:

§  Dye Penetrant Testing (DPT): To detect any surface-level welding flaws.

§  Radiography: To ensure the internal integrity of the Nickel welds.

§  Hydrostatic Pressure Testing: Simulating the extreme pressures of the Application to guarantee safety.

Long-Term Value and Performance

By investing in a Salt Chest Top Cover manufactured and supplied by Ti Anode Fabricators Pvt. Ltd., plants in India and abroad benefit from reduced maintenance intervals. The EV-52 model is specifically engineered to handle the aggressive turbulence of salt slurries, making it the gold standard for any modern Caustic Soda Plant.

Partner with Tiaano

With decades of experience in exotic metal fabrication, Tiaano is your trusted partner for high-performance chemical process equipment. Whether you need a standard EV-52 replacement or a custom-engineered solution, our team is ready to deliver.

Contact us today for a technical consultation or quotation.

 Website:www.tianode.com Email: rotary@tiaano.com

Ensuring Purity in Caustic Soda Production: High-Performance Titanium and Nickel Y Type Strainers Manufactured by Ti Anode Fabricators Pvt. Ltd.

In the aggressive world of chlor-alkali processing, equipment longevity isn't just a preference—it’s a financial necessity. When handling corrosive media, the Y Type Strainer acts as the first line of defense, protecting downstream pumps and expensive instrumentation from debris. At Ti Anode Fabricators Pvt. Ltd., we specialize in engineering high-performance filtration solutions, specifically the Titanium Y Type Strainer and Nickel 201 Y Type Strainer, designed for the rigorous demands of a Caustic Soda Plant.

The Engineering Logic: Why Material Science Matters

In a Caustic Soda Plant, the presence of hot brine and concentrated sodium hydroxide can cause rapid pitting and stress corrosion cracking in standard stainless steels. This is why our 4" Titanium Y Type Strainer is the industry standard for brine filtration. Titanium’s ability to form a stable, protective oxide film allows it to remain virtually inert in high-chloride environments.

Conversely, for high-concentration caustic evaporation stages, our 4" Ni 201 Y Type Strainer is the superior choice. Nickel 201 (low carbon) offers exceptional resistance to caustic alkalis at high temperatures and concentrations, ensuring that the Y Type Strainer does not succumb to caustic embrittlement during continuous operation in the Caustic Soda Plant.

Technical Specifications & Built Quality

Our manufacturing process at Ti Anode Fabricators Pvt. Ltd. adheres to strict international standards to ensure that every Titanium Y Type Strainer supplied to our clients in India meets high-pressure ratings.

·         Size: 4" (DN100)

·         Materials: Grade 2 Titanium / Nickel 201

·         Design: Bolt-on cover for easy screen cleaning and maintenance.

·         Screen: Precision-perforated mesh in matching exotic alloys.

·         Application: Ideal for Caustic Soda Plant brine lines and lye filtration.

Why Industry Leaders Choose Ti Anode Fabricators Pvt. Ltd.

As a premier manufacturer and supplier in India, we understand that a Y Type Strainer is only as good as its weld integrity. Our fabrication facility utilizes specialized TIG welding environments to prevent atmospheric contamination of reactive metals like Titanium.

Our quality assurance involves 100% dye penetrant testing and hydrostatic pressure testing, ensuring that every Nickel 201 Y Type Strainer installed in your Caustic Soda Plant provides leak-proof service and optimal flow dynamics. By choosing our specialized strainers, plants reduce downtime and extend the lifecycle of their entire fluid handling system.

Optimize Your Plant Performance Today

Don't let corrosion compromise your production efficiency. Ti Anode Fabricators Pvt. Ltd. provides the technical excellence and material reliability your facility deserves.

Contact our engineering team for custom quotes:

·         Website:www.tianode.com

·         Email: rotary@tiaano.com

“Efficiency in chemical processing is not optional—it is survival.”
In industries where precision and durability dictate success, the right equipment is the difference between operational excellence and costly downtime. The Distribution Tray is one such critical product, designed and supplied specifically for Caustic Soda Plant applications in India.

Why Opt for This Product

Choosing the right Distribution Tray is not just about filling a requirement—it’s about ensuring reliability in corrosive environments. With customer‑specific design and nickel as the raw material, this tray guarantees superior resistance, long service life, and consistent performance under demanding industrial conditions.

About the Manufacturer

Ti Anode Fabricators Pvt. Ltd. (Tiaano) has established itself as a trusted name in advanced fabrication solutions. Known for their excellence in manufacturing specialized trays and channels, Tiaano consistently delivers products that meet stringent industrial standards and client expectations.

Where the Product Is Used

The Distribution Tray is primarily deployed in Caustic Soda Plants, where uniform distribution of chemicals is vital for safe and efficient operation. Beyond this, it finds relevance in other chemical processing units requiring controlled material flow.

Function and Importance

The Distribution Tray ensures:

• Even distribution of caustic soda flakes across processing channels.
• Prevention of blockages and uneven flow that can compromise plant safety.
• Enhanced efficiency in flaker systems, reducing operational downtime.

By maintaining uniformity, the tray directly contributes to product quality and plant productivity.

Technical Specifications

• Specification Code: NI 201 DISTRIBUTION CHANNEL FOR FLAKER - 1327720032
• Capacity: Customer‑defined
• Raw Material: Nickel
• Design: Fully customized to client requirements

Why Nickel as Raw Material

Nickel is chosen for its:

• High corrosion resistance in caustic soda environments.
• Mechanical strength to withstand industrial stress.
• Long service life, reducing replacement frequency and costs.

This makes nickel the ideal choice for Distribution Tray manufacturing in chemical industries.

Applications

• Caustic Soda Plants
• Chemical Processing Units
• Industrial Flaker Systems
• Corrosive Material Handling Plants

Quality Assurance

Every Distribution Tray undergoes rigorous Third‑Party Quality Checks to ensure compliance with international standards. This guarantees reliability and performance before dispatch.

Why Choose Tiaano

• Fast Delivery Times: Products dispatched promptly to meet client schedules.
• In‑Stock Availability: Ready‑to‑ship trays for urgent requirements.
• Customer‑Centric Design: Tailored solutions for unique plant setups.
• Proven Expertise: Years of excellence in supplying specialized trays for chemical industries.

Future Partnerships

This Distribution Tray has been dispatched to a leading Caustic Soda Plant in India. Tiaano continues to partner with other chemical industries and businesses requiring similar high‑performance products, ensuring their operations remain efficient and safe.

For industries seeking reliable solutions in chemical processing, Tiaano’s Distribution Tray is the answer.
📧 Email: rotary@tiaano.com🌐 Website: www.tianode.com