Precision Manufacturing and Quality Supplied: The EV-52 Salt Chest Top Cover by 

In the high-stakes environment of a Caustic Soda Plant, equipment failure isn't just an inconvenience—it's a significant financial drain. Central to the evaporation and salt separation process is the salt chest. Today, we’re taking a deep dive into the engineering excellence behind the Salt Chest Top Cover, a critical component manufactured and supplied by Ti Anode Fabricators Pvt. Ltd. (Tiaano) in Chennai, India.

 

Why the Choice of Raw Material Matters

When designing a Salt Chest Top Cover for a Caustic Soda Plant, the choice of Raw Material is the first line of defense against chemical degradation. For the EV-52 model, we utilize Nickel 201 (Ni-201).

Nickel 201 is chosen for its exceptional resistance to caustic alkalis at high temperatures and concentrations. Unlike standard alloys, Ni-201 maintains structural integrity in the presence of boiling caustic soda, ensuring that the Salt Chest Top Cover remains leak-proof and durable throughout its lifecycle in the Application.

 

Step-by-Step Manufacturing Process at Tiaano

Fabricating a high-performance Salt Chest Top Cover for a Caustic Soda Plant requires a blend of heavy-duty metallurgy and surgical precision.

1. Material Validation and Sourcing

The process begins with rigorous testing of the Ni-201 Raw Material. We verify chemical composition and mechanical properties to ensure the material meets international standards. Every Salt Chest Top Cover starts with a verified foundation.

2. Precision Cutting and Forming

Using advanced CNC machinery, the Nickel plates are cut to the exact dimensions of the EV-52 specification. Because this Application involves high-pressure environments, the tolerances are kept incredibly tight to ensure a perfect vacuum seal.

3. Specialized Welding (GTAW/TIG)

Nickel 201 requires expert handling. Our certified welders use Gas Tungsten Arc Welding (GTAW) with specific filler metals to prevent porosity. This ensures the Salt Chest Top Cover can withstand the thermal cycling inherent in a Caustic Soda Plant.

4. Machining and Flange Facing

The sealing surfaces are machined to a mirror finish. In a Caustic Soda Plant application, even a microscopic gap can lead to "crevice corrosion." We eliminate this risk through precision surface grinding.

 Rigorous Quality Assurance

As a leading manufacturer, Tiaano doesn't just build; we validate. Every Salt Chest Top Cover undergoes:

§  Dye Penetrant Testing (DPT): To detect any surface-level welding flaws.

§  Radiography: To ensure the internal integrity of the Nickel welds.

 

§  Hydrostatic Pressure Testing: Simulating the extreme pressures of the Application to guarantee safety.

Long-Term Value and Performance

By investing in a Salt Chest Top Cover manufactured and supplied by Ti Anode Fabricators Pvt. Ltd., plants in India and abroad benefit from reduced maintenance intervals. The EV-52 model is specifically engineered to handle the aggressive turbulence of salt slurries, making it the gold standard for any modern Caustic Soda Plant.

Partner with Tiaano

With decades of experience in exotic metal fabrication, Tiaano is your trusted partner for high-performance chemical process equipment. Whether you need a standard EV-52 replacement or a custom-engineered solution, our team is ready to deliver.

Contact us today for a technical consultation or quotation.

 Website:www.tianode.com Email: rotary@tiaano.com

Ensuring Purity in Caustic Soda Production: High-Performance Titanium and Nickel Y Type Strainers Manufactured by Ti Anode Fabricators Pvt. Ltd.

In the aggressive world of chlor-alkali processing, equipment longevity isn't just a preference—it’s a financial necessity. When handling corrosive media, the Y Type Strainer acts as the first line of defense, protecting downstream pumps and expensive instrumentation from debris. At Ti Anode Fabricators Pvt. Ltd., we specialize in engineering high-performance filtration solutions, specifically the Titanium Y Type Strainer and Nickel 201 Y Type Strainer, designed for the rigorous demands of a Caustic Soda Plant.

The Engineering Logic: Why Material Science Matters

In a Caustic Soda Plant, the presence of hot brine and concentrated sodium hydroxide can cause rapid pitting and stress corrosion cracking in standard stainless steels. This is why our 4" Titanium Y Type Strainer is the industry standard for brine filtration. Titanium’s ability to form a stable, protective oxide film allows it to remain virtually inert in high-chloride environments.

Conversely, for high-concentration caustic evaporation stages, our 4" Ni 201 Y Type Strainer is the superior choice. Nickel 201 (low carbon) offers exceptional resistance to caustic alkalis at high temperatures and concentrations, ensuring that the Y Type Strainer does not succumb to caustic embrittlement during continuous operation in the Caustic Soda Plant.

Technical Specifications & Built Quality

Our manufacturing process at Ti Anode Fabricators Pvt. Ltd. adheres to strict international standards to ensure that every Titanium Y Type Strainer supplied to our clients in India meets high-pressure ratings.

·         Size: 4" (DN100)

·         Materials: Grade 2 Titanium / Nickel 201

·         Design: Bolt-on cover for easy screen cleaning and maintenance.

·         Screen: Precision-perforated mesh in matching exotic alloys.

·         Application: Ideal for Caustic Soda Plant brine lines and lye filtration.

Why Industry Leaders Choose Ti Anode Fabricators Pvt. Ltd.

As a premier manufacturer and supplier in India, we understand that a Y Type Strainer is only as good as its weld integrity. Our fabrication facility utilizes specialized TIG welding environments to prevent atmospheric contamination of reactive metals like Titanium.

Our quality assurance involves 100% dye penetrant testing and hydrostatic pressure testing, ensuring that every Nickel 201 Y Type Strainer installed in your Caustic Soda Plant provides leak-proof service and optimal flow dynamics. By choosing our specialized strainers, plants reduce downtime and extend the lifecycle of their entire fluid handling system.

Optimize Your Plant Performance Today

Don't let corrosion compromise your production efficiency. Ti Anode Fabricators Pvt. Ltd. provides the technical excellence and material reliability your facility deserves.

Contact our engineering team for custom quotes:

·         Website:www.tianode.com

·         Email: rotary@tiaano.com

The Science of Efficiency: How Titanium Anode Baskets Revolutionize Modern Electroplating

 

In the competitive world of industrial finishing, a mere 2% increase in conductivity can save large-scale facilities thousands in annual energy costs. Achieving this level of precision requires more than just a power source; it demands high-performance hardware. At the heart of this process is the Titanium Anode Basket, a critical component designed to optimize metal deposition while resisting the harshest chemical environments.

 

The Engineering Behind the Mesh

A Titanium Anode Basket used in Electro Plating serves a dual purpose: it acts as a container for the anode material (such as nickel or copper pellets) and ensures a consistent electrical path. Manufactured by Ti Anode Fabricators Pvt. Ltd., our specific Titanium Anode Basket for Electro Plating features a precision-engineered W-1.2 Type Mesh.

 

The technical specifications are tailored for high-density setups:

·         Dimensions: 150MM Length X 50MM Width X 430MM Height

·         Material: Titanium Grade 1 (Ti. GR.1)

·         Mesh Type: W-1.2 Expanded Mesh

 

Why Grade 1 Titanium Matters

The choice of raw material is not arbitrary. When we manufacture a Titanium Anode Basket, we utilize Titanium (Grade 1) because of its superior ductility and corrosion resistance. In the context of Electro Plating, the raw material Titanium forms a protective oxide layer that prevents the basket itself from dissolving into the electrolyte, ensuring that only the intended plating metal is deposited on the substrate.

By choosing Titanium as the primary raw material for your Titanium Anode Basket, you are investing in a product that maintains structural integrity under high current loads, essential for the demanding Electro Plating industry.

 

Quality Assurance: The Ti Anode Standard

At Ti Anode Fabricators Pvt. Ltd., our manufacturing process in India follows rigorous quality protocols

Material Verification: Every batch of Grade 1 Titanium is tested for    purity.

Argon Shielded Welding: Ensures joints are as strong as the base metal, preventing "hot spots" during the Electro Plating process.

Dimensional Precision: The 150 x 50 x 430 mm frame is built to exact tolerances to fit standard busbars seamlessly.

The Titanium Anode Basket is not just a container; it is a high-conductivity tool. Using Titanium as the raw material ensures that the Titanium Anode Basket remains inert, providing a stable environment for consistent Electro Plating results.

 

Installation and Capacity in India

We provide end-to-end support for Installation At: India, ensuring that your new Titanium Anode Basket is correctly positioned for optimal current distribution. Whether you are upgrading a decorative chrome line or a heavy-duty industrial zinc plant, the raw material Titanium provides the longevity you need to reduce downtime.

 

Upgrade Your Plating Line Today

Precision engineering meets chemical resilience at Ti Anode Fabricators Pvt. Ltd. If you are looking to enhance your bath efficiency, our Grade 1 Titanium Anode Basket for Electro Plating is the industry-standard choice.

Contact us to optimize your production www.tianode.com or email rotary@tiaano.comto discuss your requirements.

High-Performance Vacuum Steam Jet Ejector Manufactured and Supplied by Ti Anode Fabricators Pvt. Ltd. for Chlor Alkali Plants

 

Ensuring Uninterrupted Vacuum in the Heart of Chlor Alkali Production

In Chlor Alkali Plants, reliable vacuum generation is non-negotiable for efficient chlorine liquefaction, brine dechlorination, and safe handling of wet gases. Ti Anode Fabricators Pvt. Ltd. (Tiaano), Chennai-based pioneers in exotic metal fabrication, continues to set industry benchmarks with premium Vacuum Steam Jet Ejectors engineered specifically for Chlor Alkali Plant applications.

Introducing the Precision-Engineered Vacuum Steam Jet Ejector

Our flagship Vacuum Steam Jet Ejector delivers outstanding performance under the most corrosive conditions found in Chlor Alkali Plants.

Exact Technical Specifications:

• Product: Vacuum Steam Jet Ejector
• Dimensions: OD 50 mm × 630 mm Length
• Construction: Titanium Grade 2 (wetted parts) + Mild Steel (external structural reinforcement)

This compact yet robust Vacuum Steam Jet Ejector ensures consistent suction capacity, precise vacuum control, and minimal steam consumption — making it the preferred choice for modern Chlor Alkali Plant operations across India.

Proven Indian Installation – Built for Local & Global Demands

Ti Anode Fabricators Pvt. Ltd. recently manufactured and supplied multiple Vacuum Steam Jet Ejectors for leading Chlor Alkali Plants in India. These installations demonstrate our ability to deliver high-reliability components that withstand continuous exposure to wet chlorine, saturated brine, and hydrochloric vapors while maintaining peak vacuum performance year after year.

Why Titanium Grade 2 Remains the Ultimate Material for Chlor Alkali Service

The wetted surfaces of our Vacuum Steam Jet Ejector are fabricated entirely from Titanium Grade 2 — the gold standard for corrosion resistance in chlor-alkali environments. Key advantages include:

ü  Virtually zero corrosion rate in wet chlorine and hypochlorite-laden streams

ü  Exceptional resistance to pitting, crevice corrosion, and erosion

ü  Wide operating temperature and pH tolerance

ü  Self-healing passive oxide film for long-term stability

Combined with a Mild Steel outer jacket for added mechanical strength and vibration resistance, this hybrid construction makes the Vacuum Steam Jet Ejector perfectly suited for the aggressive service conditions of Chlor Alkali Plants.

World-Class Quality Assurance – Zero-Compromise Manufacturing

At Ti Anode Fabricators Pvt. Ltd., excellence is engineered into every Vacuum Steam Jet Ejector:

üFull material traceability with PMI certification

üPrecision machining and GTAW welding by ASME Section IX qualified titanium specialists

üMulti-stage hydrostatic, pneumatic, and vacuum leak testing

ü100% Dye Penetrant Inspection on all Titanium welds

üPerformance validation in simulated Chlor Alkali Plant operating parameters

üFinal surface passivation and dimensional certification

This rigorous protocol guarantees that every Vacuum Steam Jet Ejector we manufacture and supply meets or exceeds international standards for safety, durability, and efficiency.

Boost Efficiency, Reduce Downtime, and Enhance Safety

Choosing Tiaano’s Vacuum Steam Jet Ejector for your Chlor Alkali Plant translates to lower maintenance costs, reduced steam usage, extended equipment life, and improved environmental compliance — all contributing to higher profitability in a highly competitive industry.

Ready to Strengthen Your Chlor Alkali Plant with Proven Titanium Technology?

Don’t risk production halts due to corrosion-related failures. Upgrade to the most reliable Vacuum Steam Jet Ejector manufactured and supplied by the experts at Ti Anode Fabricators Pvt. Ltd.

Act now – secure your competitive edge!

Email: rotary@tiaano.com Visit: www.tianode.com

Contact us today for customized quotes, technical consultations, and fast-track delivery for your Chlor Alkali Plant!