Precision Manufacturing and Quality Supplied: The EV-52 Salt Chest Top Cover by 

In the high-stakes environment of a Caustic Soda Plant, equipment failure isn't just an inconvenience—it's a significant financial drain. Central to the evaporation and salt separation process is the salt chest. Today, we’re taking a deep dive into the engineering excellence behind the Salt Chest Top Cover, a critical component manufactured and supplied by Ti Anode Fabricators Pvt. Ltd. (Tiaano) in Chennai, India.

Why the Choice of Raw Material Matters

When designing a Salt Chest Top Cover for a Caustic Soda Plant, the choice of Raw Material is the first line of defense against chemical degradation. For the EV-52 model, we utilize Nickel 201 (Ni-201).

Nickel 201 is chosen for its exceptional resistance to caustic alkalis at high temperatures and concentrations. Unlike standard alloys, Ni-201 maintains structural integrity in the presence of boiling caustic soda, ensuring that the Salt Chest Top Cover remains leak-proof and durable throughout its lifecycle in the Application.

Step-by-Step Manufacturing Process at Tiaano

Fabricating a high-performance Salt Chest Top Cover for a Caustic Soda Plant requires a blend of heavy-duty metallurgy and surgical precision.

1. Material Validation and Sourcing

The process begins with rigorous testing of the Ni-201 Raw Material. We verify chemical composition and mechanical properties to ensure the material meets international standards. Every Salt Chest Top Cover starts with a verified foundation.

2. Precision Cutting and Forming

Using advanced CNC machinery, the Nickel plates are cut to the exact dimensions of the EV-52 specification. Because this Application involves high-pressure environments, the tolerances are kept incredibly tight to ensure a perfect vacuum seal.

3. Specialized Welding (GTAW/TIG)

Nickel 201 requires expert handling. Our certified welders use Gas Tungsten Arc Welding (GTAW) with specific filler metals to prevent porosity. This ensures the Salt Chest Top Cover can withstand the thermal cycling inherent in a Caustic Soda Plant.

4. Machining and Flange Facing

The sealing surfaces are machined to a mirror finish. In a Caustic Soda Plant application, even a microscopic gap can lead to "crevice corrosion." We eliminate this risk through precision surface grinding.

 Rigorous Quality Assurance

As a leading manufacturer, Tiaano doesn't just build; we validate. Every Salt Chest Top Cover undergoes:

§  Dye Penetrant Testing (DPT): To detect any surface-level welding flaws.

§  Radiography: To ensure the internal integrity of the Nickel welds.

§  Hydrostatic Pressure Testing: Simulating the extreme pressures of the Application to guarantee safety.

Long-Term Value and Performance

By investing in a Salt Chest Top Cover manufactured and supplied by Ti Anode Fabricators Pvt. Ltd., plants in India and abroad benefit from reduced maintenance intervals. The EV-52 model is specifically engineered to handle the aggressive turbulence of salt slurries, making it the gold standard for any modern Caustic Soda Plant.

Partner with Tiaano

With decades of experience in exotic metal fabrication, Tiaano is your trusted partner for high-performance chemical process equipment. Whether you need a standard EV-52 replacement or a custom-engineered solution, our team is ready to deliver.

Contact us today for a technical consultation or quotation.

 Website:www.tianode.com Email: rotary@tiaano.com

Ensuring Purity in Caustic Soda Production: High-Performance Titanium and Nickel Y Type Strainers Manufactured by Ti Anode Fabricators Pvt. Ltd.

In the aggressive world of chlor-alkali processing, equipment longevity isn't just a preference—it’s a financial necessity. When handling corrosive media, the Y Type Strainer acts as the first line of defense, protecting downstream pumps and expensive instrumentation from debris. At Ti Anode Fabricators Pvt. Ltd., we specialize in engineering high-performance filtration solutions, specifically the Titanium Y Type Strainer and Nickel 201 Y Type Strainer, designed for the rigorous demands of a Caustic Soda Plant.

The Engineering Logic: Why Material Science Matters

In a Caustic Soda Plant, the presence of hot brine and concentrated sodium hydroxide can cause rapid pitting and stress corrosion cracking in standard stainless steels. This is why our 4" Titanium Y Type Strainer is the industry standard for brine filtration. Titanium’s ability to form a stable, protective oxide film allows it to remain virtually inert in high-chloride environments.

Conversely, for high-concentration caustic evaporation stages, our 4" Ni 201 Y Type Strainer is the superior choice. Nickel 201 (low carbon) offers exceptional resistance to caustic alkalis at high temperatures and concentrations, ensuring that the Y Type Strainer does not succumb to caustic embrittlement during continuous operation in the Caustic Soda Plant.

Technical Specifications & Built Quality

Our manufacturing process at Ti Anode Fabricators Pvt. Ltd. adheres to strict international standards to ensure that every Titanium Y Type Strainer supplied to our clients in India meets high-pressure ratings.

·         Size: 4" (DN100)

·         Materials: Grade 2 Titanium / Nickel 201

·         Design: Bolt-on cover for easy screen cleaning and maintenance.

·         Screen: Precision-perforated mesh in matching exotic alloys.

·         Application: Ideal for Caustic Soda Plant brine lines and lye filtration.

Why Industry Leaders Choose Ti Anode Fabricators Pvt. Ltd.

As a premier manufacturer and supplier in India, we understand that a Y Type Strainer is only as good as its weld integrity. Our fabrication facility utilizes specialized TIG welding environments to prevent atmospheric contamination of reactive metals like Titanium.

Our quality assurance involves 100% dye penetrant testing and hydrostatic pressure testing, ensuring that every Nickel 201 Y Type Strainer installed in your Caustic Soda Plant provides leak-proof service and optimal flow dynamics. By choosing our specialized strainers, plants reduce downtime and extend the lifecycle of their entire fluid handling system.

Optimize Your Plant Performance Today

Don't let corrosion compromise your production efficiency. Ti Anode Fabricators Pvt. Ltd. provides the technical excellence and material reliability your facility deserves.

Contact our engineering team for custom quotes:

·         Website:www.tianode.com

·         Email: rotary@tiaano.com

Demister Pads Supplied by Ti Anode Fabricators Pvt. Ltd. – Nickel-Based Solutions for Chemical Plants

Are chemical plants struggling with inefficient separation of liquid droplets from gas streams, leading to reduced productivity and equipment damage? The solution lies in precision-engineered Demister Pads. At Ti Anode Fabricators Pvt. Ltd., we manufacture Demister Pads (Dia 158.3MM X 150MM THK, 220 KG/m³, Nickel 201) designed specifically for chemical plant applications. Built from Nickel raw material, these fasteners deliver unmatched reliability in India’s demanding industrial environments.

The Problem in Chemical Plants

Chemical plants often face:

• Contamination of downstream processes due to entrained liquid droplets.
• Corrosion and wear in equipment caused by impurities.
• Reduced efficiency in distillation and absorption columns.

Without a robust solution, these issues lead to downtime, higher maintenance costs, and compromised safety.

The Solution: Nickel 201 Demister Pads

• Product Name & Application: Demister Pad for Chemical Plant
• Raw Material: Nickel

The Demister Pad for chemical plant applications manufactured by Ti Anode Fabricators Pvt. Ltd. provides a proven solution. By using Nickel raw material, the pad ensures:

• High corrosion resistance against aggressive chemical environments.
• Excellent thermal stability for high-temperature operations.
• Superior mechanical strength to withstand continuous industrial use.

This makes the Demister Pad for chemical plant applications indispensable for industries where purity and efficiency are critical.

Technical Specifications

• Specification: Dia 158.3MM X 150MM THK, 220 KG/m³ (Nickel 201)
• Capacity: Engineered for high-volume gas-liquid separation
• Installation At: India

These Demister Pads for chemical plant applications are tailored to meet exacting industrial standards, ensuring consistent performance across installations.

Raw Material Justification

The choice of Nickel raw material is strategic:

• Nickel 201 offers low carbon content, reducing carbide precipitation.
• It provides resistance to caustic alkalis, making it ideal for chemical plants.
• Its long service life minimizes replacement frequency.

By repeatedly deploying Demister Pads for chemical plant applications made from Nickel, Ti Anode Fabricators Pvt. Ltd. guarantees durability and cost-effectiveness.

Quality Assurance Processes

Every Demister Pad for chemical plant applications undergoes:

• Dimensional accuracy checks for perfect fit.
• Material testing to verify Nickel purity.
• Performance validation under simulated plant conditions.
• Traceability protocols ensuring compliance with industry standards.

This rigorous process ensures that each Demister Pad for chemical plant applications meets the highest benchmarks of reliability.

Ti Anode Fabricators Pvt. Ltd.: Expertise You Can Trust

With decades of experience, Ti Anode Fabricators Pvt. Ltd. has become a leader in manufacturing Demister Pads for chemical plant applications. Their expertise in Nickel-based engineering solutions ensures that industries across India benefit from precision, durability, and innovation.

Looking for Demister Pads for chemical plant applications that combine technical excellence with proven reliability?
👉 Contact Ti Anode Fabricators Pvt. Ltd. today at www.tianode.com or email rotary@tiaano.com  to discuss your requirements.